Quality Control Management

>Quality Control Management
Quality Control Management 2019-05-28T13:05:03+00:00

Quality Management Production System

Plastic Bags

Production Preparation
Appearance and thickness inspection

Production Test
Dimension, tensile and appearance inspection

Mass Production
Dimension, tensile and appearance inspection after 100 sheets
After that, sampling inspection

Sandbags and Woven Bags

Production Preparation
Appearance and thickness inspection

Production Test
Dimension, tensile and appearance inspection

Mass Production
Quantity check, foreign substance check, and appearance check
Dimensional check

Ropes

Production Preparation
Raw material inspection

Production Test
Dimension, tensile and appearance inspection

Mass Production
Sampling inspection

Main Inspection Tools

Standard inspection

Measurement of film products against specifications and checking whether the materials arrived meets the standard specifications.

Surface inspection

Inspection of the film surface, printing conditions, scratches, holes, etc.

Weight measurement

Films with surface irregularities such as an uneven surface cannot be measured with a thickness measuring instrument. The thickness then is calculated by measuring the weight of the material.

Seal tensile measurement

Measurement of the seal strength and elongation of the film. This ensures the sufficiency of the strength of the bag.

In addition to the above inspection activities, we conduct various inspections conducted by third-party institutions (public and private inspection institutions) for all products requested by our customers.

For example,

  • Qualitative analysis (lead, cadmium, bromine, chromium)
  • Fluorescent X-ray analyzer (ink hazardous inspection)
  • Jumbo sandbag durability test
  • Analytical test (fabric hazardous inspection)

It is possible to conduct product inspection by any third party inspection institutions for any products requested by customers who need third-party quality certifications. Along with it, we established standardization of quality standards with domestic and overseas production bases by adding our own quality standards table based on Japanese Industrial Standards (JIS).

Hygiene Operating Procedures

Japan Flexible Packaging Hygiene Association (JFPHA)

Approved as a semi-accredited factory by the Flexible Packaging Hygiene Association.

Japan Flexible Packaging Hygiene Association (JFPHA)
A semi-accredited factory

Grant Number : 143
Approval Date : June, 1st 2018.

For more information please visit HP

Japan Flexible Packaging Hygiene Association as a semi-accredited factory.

Overseas Production Base Quality Control Management

Checking of standard specifications (product drawings, specification sheets, etc.) with the production on a daily basis.

Regular factory audit.

Implementation of pre-shipment inspection.

To aim for a zero customer claim.

Filing and regular reviews of all customer’s claim history and set standards to prevent the claim from recurring.

Centralized implementation and standardization of all quality control related documents and materials.